Complete lines/machines for the Automotive Industry

ATOP is reference partner as regards machines to produce brushless stators, rotors, starter and alternators for the Automotive field.

Being present on the international markets for over 40 years, ATOP develops innovative technology solutions to meet the needs of the automotive supply chain that requires high quality, manufacturing and safety standards. The exclusive winding and assembly solutions allow to manufacture machines with maximum performance, flexibility, ease of use and reliability. ATOP know-how and innovation are combined in the widest range of tailored solutions concentrated in a unique strategic partner to manufacture machines with high technological content. From stand-alone machines to produce prototypes to complete automatic lines for series production, for the processes of lamination staking, slot insulating, winding, wire-leads termination and electrical testing.

When you choose ATOP as partner for your production systems you will have access to a number of technologies which are unique:

  • Winding of brushless stators: fully programmable wire stratification by means of needle or flyer winding technology for high slot fill and accurate coil wire positioning.
  • High speed needle winding with multiple stations to reach maximum productivity.
  • Fully automatic single pole stratification winding, assembly, fusing and testing - including vision inspection for the production of brushless stators.
  • Termination of brushless stators: fully programmable termination system to carry out complex coil interpolations and wire-lead cuts in short time and limited space, without waste of wire
  • High speed and precision insulator formation and placement.
  • Wave winding with balanced phases by means of distributed coils for alternators.
  • High precision and programmable hairpin creation to manufacture starter motors.
  • Hairpin insertion and insulation paper accurate positioning.
  • Advanced process management system for traceability of processes and materials.

Whatever winding technology is being used
whether needle, flyer, single pole, hairpin or insertion,
ATOP manufactures machines to assemble your automotive motors with high precision and speed.

  • Engine cooling fan
  • Electric power steering
  • Dual-clutch gearbox
  • Fuel pump
  • Water pump
  • Oil pump
  • Passenger compartment ventilation
  • Electronic throttle control
  • Compressor for pneumatic suspensions
  • Window lift
  • Roof opening
  • Windscreen wipers
  • Seat adjustment
  • ABS
  • Starter
  • Alternator
  • Load/unload
  • Pre-assembly
  • Slot insulation
  • Winding
  • Wire-leads termination
  • Post-winding processes
  • Post-assembly
  • Check and marking
  • Transport systems and production management

Automotive Products

Discover the machines and fully automatic production lines