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automotiveElectric Traction

Complete lines/machines for hybrid and electric traction

ATOP is a leading manufacturer as regards the development of machines to produce electric motors for hybrid and electric traction.

The experience gained in over 40 years of presence on the worldwide automotive markets and constant innovation have brought our products to the level of technological excellence. The implemented solutions guarantee maximum performance, process repeatability, flexibility and reliability. The strength of ATOP is the ability to offer tailored solutions to meet customers' requirements, from stand-alone machines for the production of prototypes to complete automatic lines for series production, for the processes of lamination staking, slot insulating, winding, wire-leads termination and electrical testing.

When you choose ATOP as partner for your production systems you will have access to a number of technologies which are unique:

  • High precision and programmable hairpin creation to manufacture hybrid stators.
  • Hairpin insertion and insulation paper positioning.
  • Hairpin accurate positioning for laser, TIG and Plasma welding.
  • Fully automatic stratification winding, assembly, fusing and testing - including vision inspection for the production of single pole brushless stators.
  • Winding of brushless stators: fully programmable wire stratification by means of needle or flyer winding technology for high slot fill and accurate coil wire positioning.
  • High speed needle winding with multiple stations to reach maximum productivity.
  • Termination of brushless stators: fully programmable termination system to carry out complex coil interpolations and wire-lead cuts in short time and limited space, without waste of wire.
  • High speed and precision insulator formation and placement.
  • Advanced process management system for traceability of processes and materials.

Whatever winding technology is being used, whether hairpin, insertion or single pole, ATOP manufactures machines to assemble your electric traction motors with high precision and speed.

  • Electric traction automotive
  • Hybrid traction automotive
  • Load/unload
  • Pre-assembly
  • Slot insulation
  • Winding
  • Wire-leads termination
  • Post-winding processes
  • Post-assembly
  • Check and marking
  • Transport systems and production management

Electric Traction Products

Discover the machines and fully automatic production lines