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Machines for the production of brushless electric motors

Brushless stators are conceived to meet the growing demand for energy-efficient, compact and best performing motors. The production of such stators requires increasingly complex assembly processes, combined with a strong design capability. These features are constantly offered by ATOP to its customers.

Winding technology:

needle, flyer, insertion

Applications:

Automotive
Power Tools
Household Appliances
Industrial Applications

When you choose ATOP as partner for your production systems you will have access to a number of technologies which are unique:

  • Winding of brushless stators: fully programmable wire stratification by means of needle or flyer winding technology for high slot fill and accurate coil wire positioning.
  • High speed needle winding with multiple stations to reach maximum productivity.
  • Fully automatic single pole stratification winding, assembly, fusing and testing - including vision inspection.
  • Termination of brushless stators: fully programmable termination system to carry out complex coil interpolations and wire-lead cuts in short time and limited space, without waste of wire.
  • High speed and precision insulator formation and placement.
  • Quick change-over tooling to optimize production changeover times.
  • Advanced process management system for traceability of processes and materials.
  • Engine cooling fan
  • Electric power steering
  • Dual-clutch gearbox
  • Water pump
  • Oil pump
  • Electronic throttle control
  • Fuel pump
  • Passenger compartment ventilation
  • Electronic suspensions
  • Electric bike traction
  • Washing machine
  • Dishwasher
  • Cooling fan
  • Kitchen robot
  • Vacuum cleaner
  • Hand-dryer
  • Drill, screwdriver
  • Chainsaw
  • Lawnmower
  • Angular milling device
  • Blower
  • Cooling fan
  • Lift
  • Sliding doors
  • Drum motor for conveyor belt
  • Special applications
  • Water pump for heating systems (boiler) and air conditioning
  1. Load/unload
  2. Pre-assembly
  3. Slot insulation
  4. Winding
  5. Wire-leads termination
  6. Post-winding processes
  7. Post-assembly
  8. Check and marking
  9. Transport systems and production management

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